What effect can thermal shock have on a boiler?

Thermal shock refers to the rapid change in temperature that a material, such as the components of a boiler, undergoes. When the temperature changes too quickly, it can create significant stress on the metal. This stress can lead to cracking and other forms of structural failure due to the expansion and contraction of the material.

In the context of a boiler, if water is introduced to a hot surface very suddenly, the outer surface may cool and contract while the inner material remains hot and expands. This disparity can result in fractures, compromised integrity, and, ultimately, catastrophic failures, which can be dangerous and costly. Understanding the impact of thermal shock is vital for maintaining boiler safety and efficiency, highlighting the need for proper operational practices to avoid such conditions.